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Automated production line
 
Mortar powder production line
Mortar powder production line (typical configuration)
scope
Mortar is used in dry powder (dry mixing mortar), insulation, the
production of the water waterproof.
Mortar powder production line (typical configuration) Principle
It is a typical configuration dry mortar production line for the storage
of raw materials - drying sand - measuring ingredients - mixed mixing
materials - Product packaging, and production of dry mortar in the
flow of materials transportation, promotion and dust and other production
equipment.
The main production line is made
up of the following set of equipment:
1. The tank of raw materials:
Mortar powder production line is used for the storage of bulk materials,
such as cement, fly ash, sand. It is generally used for cement, fly
ash, a truck loading. Construction only needs raw materials and two
small tanks for the storage of small raw materials, such as powder
and additives.
2. Bake sand device:
The sand will be used for drying wet. The system includes hot stove,
dryer, sieve, dust, cooling, transmission, upgrading equipment. Bake
sand is used in larger output device for the production of dry mortar
system. For the special mortar production enterprises with less amount
of sand, I advise you to finished products.
3. Ingredients devices:
It is made up of measuring hopper scales, material for the dragon,
nesting devices, micro expected to add devices, computer-controlled
system. It is automatic measurement for raw materials and reduces
labor intensity and environmental pollution but also to ensure product
quality of dry mortar.
4. Mixer:
For mixer, you have more choices, such as the double helix cone blenders,
blending blenders, helical ribbon blenders, mixers and biaxial blades
weightlessness.
The requirements for the mortar mixer: mixed uniformly, no dead ends,
high-efficiency equipment wear and buffeting expected speed. In dry
powder production line, the above several mortar mixers are mostly
used in the weightlessness of biaxial slurry mixer and blenders of
blending.
Recommended: weightlessness mixer is suitable for dry powder mixed,
in accordance with customer demands for "flying."
Coulter mixer is suitable for the mixture of fibrous material.
5. Dry powder packing machine:
There are spacious pockets and the valve pockets. For dry Mortar,
we mostly use valve pockets packaging machines, because valve pockets
packaging machine has no seam, so one person can operate. But this
machine is not suitable for the light packaging materials. Spacious
pocket packing machine can wrap various packaging materials, but it
needs sew. Compared to valve bag packaging machine, this machine needs
one more person.
Recommended Equipment: Dry automatic packaging machine
6. ESP:
It is used to recycle the dust in the dry mortar production line,
which is beneficial to the environment. Generally it is located above
the cement warehouse, and at the site where hoist materials.
Recommended Equipment: pulse filter bag.
7. Transportation and upgrading structure
Ways used in the production line to deliver materials are: horizontal
and vertical conveyor transmission, the use of screw conveyor to conveyor
level, the general vertical conveyor bucket hoist, available electric
hoist.
Features: Quality stability: the quality of the mortar at the present
construction site is not stable, and the intensity rate does not meet
the standards. While dry-mixed mortar adopts industrial production,
for raw material and the mix rate, it is under strictly controlled,
in order to ensure the quality of the mortar stable and reliable
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